Breaking Through with “Flexible Production”: The Ultimate Solution for Daily Chemical Multi-Variety, Small-Batch Packaging
Driven by consumption upgrades, daily chemical products (such as personal care items, cosmetics, and household cleaners) are shifting toward “high variety, small batches, and personalization.” Frequent line changes consume time and labor, severely dragging down overall capacity.
Core Pain Points & Challenges
- Long Changeover Times: Switching between different bottle shapes or carton sizes typically takes hours of debugging, dragging down equipment uptime.
- Poor Material Adaptability: Irregular bottles, hoses, and spray pumps are easily damaged during conveying and gripping.
- Low Intelligence Levels: Data cannot be interconnected in real-time, resulting in opaque production progress.
Our Tailored Solution
Our flexible packaging solution for the daily chemical industry focuses on speed and stability:
- One-Touch Quick Mold Changing Technology: Utilizing modular design and tool-free quick-release structures, changeover times that used to take 2 hours are shortened to under 10 minutes.
- High-Adaptability Vision Picking: Integrating AI vision recognition systems to precisely locate irregular bottles and hoses, paired with flexible soft grippers for stable, accurate handling without surface damage.
- IoT Data Dashboard: Real-time monitoring of OEE (Overall Equipment Effectiveness), automatically logging output, failure rates, and maintenance cycles to empower digital factory transformation.
Customer Benefits
This solution helped a cosmetics OEM increase daily changeover frequency from 1 to 4 times, greatly enhancing order flexibility and boosting capacity utilization by 35%.